How It's Made S14E05 · Metal Golf Clubs, Waffles, Custom Wires and Cables, Train Wheels

★ 10.0 Air date: 2009-10-23 21m

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Overview

Golf-club heads are cast or forged, shaped and fitted to carefully selected shafts. Waffle batter is portioned and baked between patterned cooking plates, electrical conductors are drawn, stranded and insulated to produce custom cables, and massive steel blanks are forged and machined into train wheels capable of supporting heavy rail vehicles.

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Episodes

  1. 1 1. Ski Goggles, Tower Cranes, Porcelain Figurines, Diesel Engines2009-09-18 · 21mProtective lenses are formed, tinted and coated before being fitted into flexible ski-goggle frames. The episode also follows the fabrication and assembly of towering construction
  2. 2 2. Mini GP Motorcycles, Fig Cookies, Tool Boxes, Pipe Bends2009-10-02 · 21mCompact racing motorcycles take shape as their lightweight frames, engines, suspension and controls are assembled. Fig filling is enclosed in sheets of dough and baked into uniform
  3. 3 3. Western Revolver Replicas, Arc Trainers, Used-Oil Furnaces, Vegetable Peelers and Pizza Cutters2009-10-09 · 21mMetal components are cast, machined and finished to create non-firing replicas of historic Western revolvers. The episode also reveals how elliptical arc trainers combine steel fra
  4. 4 4. Custom Running Shoes, Axes, Racing Karts, Animatronics2009-10-16 · 21mMeasurements of a runner’s feet and movement are used to create individually fitted shoes, with custom-shaped components joined to supportive uppers and soles. Axe heads are forged
  5. 5 5. Metal Golf Clubs, Waffles, Custom Wires and Cables, Train Wheels2009-10-23 · 21mGolf-club heads are cast or forged, shaped and fitted to carefully selected shafts. Waffle batter is portioned and baked between patterned cooking plates, electrical conductors are
  6. 6 6. Sails, Walnuts, Wheel Immobilizers, Honeycomb Structural Panels2009-10-30 · 21mComputer-designed fabric panels are cut, joined and reinforced to create sails able to withstand changing wind loads. Walnuts are cracked, separated and graded, hardened metal comp
  7. 7 7. Surfboards, Stickers, Sandwich Cookies, Concrete Roofing Tiles2009-11-06 · 21mFoam blanks are shaped into surfboards before being reinforced with fibreglass and resin and given a smooth final finish. Printed designs receive adhesive and protective coatings b
  8. 8 8. Stuffed Olives, Astrolabes, Western Saddles2009-11-13 · 21mOlives are sorted, pitted and filled before being preserved and packaged. Metal discs are engraved and assembled into working astrolabes based on traditional astronomical instrumen
  9. 9 9. Headphones, Diving Regulators, Reflector Light Bulbs2009-11-20 · 21mMiniature speaker drivers, wiring and cushioned housings are assembled into headphones. Precision valves, diaphragms and seals are combined and pressure-tested to create diving reg
  10. 10 10. Fly Fishing Reels, House Paint, Weaving Looms, Ice Makers2009-12-04 · 21mLightweight metal is machined into precisely balanced fly-fishing reels and fitted with smooth drag mechanisms. Pigments, binders and additives are blended into house paint, weavin
  11. 11 11. Graphite Pencil Leads, Clarinets, Special Effects2009-12-11 · 21mGraphite and clay are blended, extruded into slender rods, fired and treated to produce smooth, durable pencil leads. Seasoned wood is drilled, turned and fitted with a complex key
  12. 12 12. Air Boats, Onions, 3D Metal Printing, Curved Cabinet Doors2009-12-18 · 21mA flat-bottomed hull, powerful engine, large propeller and protective cage are combined to build an airboat capable of crossing shallow water and marshland. Onions are harvested, c
  13. 13 13. Retractable Ballpoint Pens, Solar Salt, Tubas2010-01-08 · 21mInjection-moulded pen bodies are fitted with ink refills, ballpoint tips, springs and retracting mechanisms. Salt water is concentrated in large evaporation ponds until crystals ca